what makes atc 5 unique is that it allows mechanics to work at the same speed and doesn’t force them to adopt a new technique when removing and replacing tools. stickers wear off, and scanning each tool in and out adds complexity and could motivate mechanics in a hurry to cheat by removing tools without scanning the barcode. installed inside the toolbox are four to six five-megapixel digital cameras and an optical scanning system with mirrors that allows the cameras to see any drawer as it is opened and closed. to implement atc 5, the first step is to provide a list of tools so that the foam liners can be cut. the scanning system stores a baseline master record of each drawer so it knows when tools have been removed and replaced.
mounted on top of the work surface is a touch-screen controller that lets users log in and shows tool status and an audit trail. the system also has a voice that announces each tool being removed and replaced, reinforcing what the scanning system is seeing. if a tool is broken, the image produced by the toolbox cameras is so clean, according to mcdevitt, that it’s easy to spot a broken screwdriver tip. sikorsky is one of the first to adopt the atc 5 system at its helicopter manufacturing facilities. “the faa is driving this,” said mcdevitt, with new safety management system regulations that are currently in the proposal stage.
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